T-Shirt Printing Methods Explained

Explore the most popular techniques used in custom T-shirt printing. Each method has its strengths depending on design complexity, quantity, and fabric type.


1. Screen Printing


Best for: Bulk orders, simple designs with solid colours

Description:
Screen printing uses a mesh stencil (or "screen") to apply ink directly onto the fabric. Each colour requires a separate screen, making it ideal for bold, vibrant designs with limited colour palettes.

Pros:

  • Long-lasting, durable prints

  • Cost-effective for large runs

  • Rich, opaque colours

Cons:

  • Not ideal for photo-realistic designs

  • Expensive for small batches



2. Direct-to-Garment (DTG) Printing


Best for: Small orders, complex and colourful designs

Description:
DTG printing works like an inkjet printer, spraying water-based ink directly onto the garment. This allows for high-resolution prints with unlimited colour options and fine details.

Pros:

  • Great for intricate, full-colour designs

  • No setup fees — perfect for one-offs

  • Soft feel on fabric

Cons:

  • Less cost-effective for bulk printing

  • Works best on 100% cotton garments



3. Heat Transfer Printing


Best for: Quick jobs, DIY, or small batches

Description:
This method uses heat and pressure to transfer printed graphics from a special transfer paper or vinyl onto the fabric. It includes subtypes like vinyl cutting and sublimation.

Pros:

  • Good for low-volume and personalised prints

  • Can print letters, numbers, photos and gradients

  • Easy to apply on demand

Cons:

  • Not as durable as screen or DTG

  • Can feel thick or plasticky

 


Which Method is Right for You?

 

Feature Screen Printing    DTG Printing Heat Transfer
Best For Bulk Orders Detailed Art Small Custom Runs
Colour Complexity     Low–Medium High High
Setup Time High Low Medium
Durability ★★★★★ ★★★★☆ ★★★☆☆
Cost Efficiency ★★★★★ (bulk) ★★☆☆☆ ★★★☆☆
 

Need Help Choosing?

Whether you're printing 1 or 1,000 shirts, our team can help you pick the right method. Contact us today -  [email protected]